Recovery of nicotine-free proteins from tobacco leaves using phosphate buffer system under controlled conditions.
Establishment of an effective, high-throughput processing system to recover protein from tobacco with no nicotine contamination is essential and vital to the development of value-added, alternative applications for tobacco farmers. We have successfully developed a mechanism capable of processing up to 60 kg of tobacco leaves per hour with phosphate buffer (Na(2)HPO(4)-KH(2)PO(4)) simultaneously added to stabilize the protein as the plant was being disintegrated. The optimal processing parameters were identified, including the ratio of buffer to leaf (BLR) at 4.75 (w/w), buffer pH 7.85, and buffer concentration 0.085 mol/L, achieving a maximum yield of soluble protein at 12.85 mg/g fresh leaf. Acetone at -20 degrees C was the most effective among all methods investigated to remove nicotine from protein; however, it also drastically reduced the recovery rate of protein (63.3%). Ultrafiltration was only able to remove about 50% of the residual nicotine, although the protein recovery rate was high (94.7%). The residual nicotine content inherent in the recovered protein was completely removed by rinsing the protein with 85% phosphoric acid at pH 3.5 for three times with a protein recovery of 94.5%. The pilot-scale operation provides a solid foundation for further scale-up to industrial production of nicotine-free tobacco protein that could bring added value to tobacco for nonsmoking applications.
Fu
H
H
Department of Nutrition and Food Science, University of Maryland, College Park, MD 20742, USA.
Machado
P A
PA
Hahm
T S
TS
Kratochvil
R J
RJ
Wei
C I
CI
Lo
Y M
YM
D000096:Acetone / Q000737:chemistry; D000383:Agriculture / Q000379:methods; D001709:Biotechnology / Q000379:methods*; D002021:Buffers; D002623:Chemistry Techniques, Analytical; D006863:Hydrogen-Ion Concentration; D009538:Nicotine / Q000737:chemistry*; D010710:Phosphates / Q000737:chemistry; D010756:Phosphoric Acids / Q000737:chemistry; D018515:Plant Leaves / Q000378:metabolism; D010940:Plant Proteins / Q000032:analysis*; D013696:Temperature; D014026:Nicotiana / Q000378:metabolism*
D002021:Buffers; D010710:Phosphates; D010756:Phosphoric Acids; D010940:Plant Proteins; D000096:Acetone; D009538:Nicotine; C030242:phosphoric acid