title: Dropwise additive manufacturing of pharmaceutical products for solvent-based dosage forms.
abstract: In recent years, the US Food and Drug Administration has encouraged pharmaceutical companies to develop more innovative and efficient manufacturing methods with improved online monitoring and control. Mini-manufacturing of medicine is one such method enabling the creation of individualized product forms for each patient. This work presents dropwise additive manufacturing of pharmaceutical products (DAMPP), an automated, controlled mini-manufacturing method that deposits active pharmaceutical ingredients (APIs) directly onto edible substrates using drop-on-demand (DoD) inkjet printing technology. The use of DoD technology allows for precise control over the material properties, drug solid state form, drop size, and drop dynamics and can be beneficial in the creation of high-potency drug forms, combination drugs with multiple APIs or individualized medicine products tailored to a specific patient. In this work, DAMPP was used to create dosage forms from solvent-based formulations consisting of API, polymer, and solvent carrier. The forms were then analyzed to determine the reproducibility of creating an on-target dosage form, the morphology of the API of the final form and the dissolution behavior of the drug over time. DAMPP is found to be a viable alternative to traditional mass-manufacturing methods for solvent-based oral dosage forms.
authors: Department of Chemical Engineering, Purdue University, West Lafayette, 47907-2100, Indiana.
authors: Laura
authors: L
authors: Hirshfield
authors: Arun
authors: A
authors: Giridhar
authors: Lynne S
authors: LS
authors: Taylor
authors: Michael T
authors: MT
authors: Harris
authors: Gintaras V
authors: GV
authors: Reklaitis
mesh_terms: D000465:Algorithms; D002626:Chemistry, Pharmaceutical / Q000379:methods; D004304:Dosage Forms; D004345:Drug Industry / Q000379:methods*; D019999:Pharmaceutical Solutions / Q000737:chemistry*; D011786:Quality Control; D015203:Reproducibility of Results; D012995:Solubility; D012997:Solvents; D013499:Surface Properties; D014961:X-Ray Diffraction
chemical_list: D004304:Dosage Forms; D019999:Pharmaceutical Solutions; D012997:Solvents
keywords: X-ray diffractometry; amorphous; crystal structure; dissolution; drug delivery; polymers; process analytical technology; process development; processing