title: High strain rate metalworking with vaporizing foil actuator: control of flyer velocity by varying input energy and foil thickness.
abstract: Electrically driven rapid vaporization of thin metallic foils can generate a high pressure which can be used to launch flyers at high velocities. Recently, vaporizing foil actuators have been applied toward a variety of impulse-based metal working operations. In order to exercise control over this useful tool, it is imperative that an understanding of the effect of characteristics of the foil actuator on its ability for mechanical impulse generation is developed. Here, foil actuators made out of 0.0508 mm, 0.0762 mm, and 0.127 mm thick AA1145 were used for launching AA2024-T3 sheets of thickness 0.508 mm toward a photonic Doppler velocimeter probe. Launch velocities ranging between 300 m/s and 1100 m/s were observed. In situ measurement of velocity, current, and voltage assisted in understanding the effect of burst current density and deposited electrical energy on average pressure and velocity with foil actuators of various thicknesses. For the pulse generator, geometry, and flyer used here, the 0.0762 mm thick foil was found to be optimal for launching flyers to high velocities over short distances. Experimenting with annealed foil actuators resulted in no change in the temporal evolution of flyer velocity as compared to foil actuators of full hard temper. A physics-based analytical model was developed and found to have reasonable agreement with experiment.
authors.affiliation: Department of Materials Science and Engineering, The Ohio State University, 2041, College Road, Columbus, Ohio 43210, USA.
authors.forename: A
authors.initials: A
authors.lastname: Vivek
authors.affiliation: Department of Materials Science and Engineering, The Ohio State University, 2041, College Road, Columbus, Ohio 43210, USA.
authors.forename: S R
authors.initials: SR
authors.lastname: Hansen
authors.affiliation: Department of Materials Science and Engineering, The Ohio State University, 2041, College Road, Columbus, Ohio 43210, USA.
authors.forename: Glenn S
authors.initials: GS
authors.lastname: Daehn