title: Convergent polishing: a simple, rapid, full aperture polishing process of high quality optical flats & spheres.
abstract: Convergent Polishing is a novel polishing system and method for finishing flat and spherical glass optics in which a workpiece, independent of its initial shape (i.e., surface figure), will converge to final surface figure with excellent surface quality under a fixed, unchanging set of polishing parameters in a single polishing iteration. In contrast, conventional full aperture polishing methods require multiple, often long, iterative cycles involving polishing, metrology and process changes to achieve the desired surface figure. The Convergent Polishing process is based on the concept of workpiece-lap height mismatch resulting in pressure differential that decreases with removal and results in the workpiece converging to the shape of the lap. The successful implementation of the Convergent Polishing process is a result of the combination of a number of technologies to remove all sources of non-uniform spatial material removal (except for workpiece-lap mismatch) for surface figure convergence and to reduce the number of rogue particles in the system for low scratch densities and low roughness. The Convergent Polishing process has been demonstrated for the fabrication of both flats and spheres of various shapes, sizes, and aspect ratios on various glass materials. The practical impact is that high quality optical components can be fabricated more rapidly, more repeatedly, with less metrology, and with less labor, resulting in lower unit costs. In this study, the Convergent Polishing protocol is specifically described for fabricating 26.5 cm square fused silica flats from a fine ground surface to a polished ~λ/2 surface figure after polishing 4 hr per surface on a 81 cm diameter polisher.
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory; suratwala1@llnl.gov.
authors.forename: Tayyab
authors.initials: T
authors.lastname: Suratwala
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Rusty
authors.initials: R
authors.lastname: Steele
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Michael
authors.initials: M
authors.lastname: Feit
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Rebecca
authors.initials: R
authors.lastname: Dylla-Spears
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Richard
authors.initials: R
authors.lastname: Desjardin
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Dan
authors.initials: D
authors.lastname: Mason
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Lana
authors.initials: L
authors.lastname: Wong
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Paul
authors.initials: P
authors.lastname: Geraghty
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Phil
authors.initials: P
authors.lastname: Miller
authors.affiliation: Lasers, Optics, & Targets for the National Ignition Facility, Lawrence Livermore National Laboratory.
authors.forename: Nan
authors.initials: N
authors.lastname: Shen
mesh_terms: D005898:Glass / Q000737:chemistry; D055095:Optics and Photonics / Q000295:instrumentation / Q000379:methods*; D012212:Rheology / Q000295:instrumentation / Q000379:methods