title: Influence of core design, production technique, and material selection on fracture behavior of yttria-stabilized tetragonal zirconia polycrystal fixed dental prostheses produced using different multilayer techniques: split-file, over-pressing, and manually built-up veneers.
abstract: OBJECTIVE
  To investigate and compare the fracture strength and fracture mode in eleven groups of currently, the most commonly used multilayer three-unit all-ceramic yttria-stabilized tetragonal zirconia polycrystal (Y-TZP) fixed dental prostheses (FDPs) with respect to the choice of core material, veneering material area, manufacturing technique, design of connectors, and radii of curvature of FDP cores.
  
  
  METHODS
  A total of 110 three-unit Y-TZP FDP cores with one intermediate pontic were made. The FDP cores in groups 1-7 were made with a split-file design, veneered with manually built-up porcelain, computer-aided design-on veneers, and over-pressed veneers. Groups 8-11 consisted of FDPs with a state-of-the-art design, veneered with manually built-up porcelain. All the FDP cores were subjected to simulated aging and finally loaded to fracture.
  
  
  RESULTS
  There was a significant difference (P<0.05) between the core designs, but not between the different types of Y-TZP materials. The split-file designs with VITABLOCS(®) (1,806±165 N) and e.max(®) ZirPress (1,854±115 N) and the state-of-the-art design with VITA VM(®) 9 (1,849±150 N) demonstrated the highest mean fracture values.
  
  
  CONCLUSIONS
  The shape of a split-file designed all-ceramic reconstruction calls for a different dimension protocol, compared to traditionally shaped ones, as the split-file design leads to sharp approximal indentations acting as fractural impressions, thus decreasing the overall strength. The design of a framework is a crucial factor for the load bearing capacity of an all-ceramic FDP. The state-of-the-art design is preferable since the split-file designed cores call for a cross-sectional connector area at least 42% larger, to have the same load bearing capacity as the state-of-the-art designed cores. All veneering materials and techniques tested in the study, split-file, over-press, built-up porcelains, and glass-ceramics are, with a great safety margin, sufficient for clinical use both anteriorly and posteriorly. Analysis of the fracture pattern shows differences between the milled veneers and over-pressed or built-up veneers, where the milled ones show numerically more veneer cracks and the other groups only show complete connector fractures.
authors.affiliation: Department of Prosthetic Dentistry, Faculty of Odontology, Malmö University, Malmö, Sweden.
authors.forename: Deyar Jallal Hadi
authors.initials: DJ
authors.lastname: Mahmood
authors.affiliation: Department of Prosthetic Dentistry, Faculty of Odontology, Malmö University, Malmö, Sweden.
authors.forename: Ewa H
authors.initials: EH
authors.lastname: Linderoth
authors.affiliation: Department of Prosthetic Dentistry, Faculty of Odontology, Malmö University, Malmö, Sweden.
authors.forename: Ann
authors.initials: A
authors.lastname: Wennerberg
authors.affiliation: Department of Prosthetic Dentistry, Faculty of Odontology, Malmö University, Malmö, Sweden.
authors.forename: Per
authors.initials: P
authors.lastname: Vult Von Steyern
keywords: CAD/CAM; all-ceramic FDPs; connector design radius; multilayer technique; state-of-the-art; veneering ceramic techniques