title: Metallurgical investigation of wire breakage of tyre bead grade.
abstract: Tyre bead grade wire is used for tyre making application. The wire is used as reinforcement inside the polymer of tyre. The wire is available in different size/section such as 1.6-0.80 mm thin Cu coated wire. During tyre making operation at tyre manufacturer company, wire failed frequently. In this present study, different broken/defective wire samples were collected from wire mill for detailed investigation of the defect. The natures of the defects were localized and similar in nature. The fracture surface was of finger nail type. Crow feet like defects including button like surface abnormalities were also observed on the broken wire samples. The defect was studied at different directions under microscope. Different advanced metallographic techniques have been used for detail investigation. The analysis revealed that, white layer of surface martensite was formed and it caused the final breakage of wire. In this present study we have also discussed about the possible reason for the formation of such kind of surface martensite (hard-phase).
authors.affiliation: R&D and Scientific Services, Tata Steel Limited, Jamshedpur 831 001, India.
authors.forename: Piyas
authors.initials: P
authors.lastname: Palit
authors.affiliation: R&D and Scientific Services, Tata Steel Limited, Jamshedpur 831 001, India.
authors.forename: Souvik
authors.initials: S
authors.lastname: Das
authors.affiliation: R&D and Scientific Services, Tata Steel Limited, Jamshedpur 831 001, India.
authors.forename: Jitendra
authors.initials: J
authors.lastname: Mathur
keywords: Button like defect; Surface martensite; Tyre bead grade