Pretreatment and enzymatic process modification strategies to improve efficiency of sugar production from sugarcane bagasse.
Pretreatment and enzymatic hydrolysis play a critical role in the economic production of sugars and fuels from lignocellulosic biomass. In this study, we evaluated diverse pilot-scale pretreatments and different post-pretreatment strategies for the production of fermentable sugars from sugarcane bagasse. For the pretreatment of bagasse at pilot-scale level, steam explosion without catalyst and combination of sulfuric and oxalic acids at low and high loadings were used. Subsequently, to enhance the efficiency of enzymatic hydrolysis of the pretreated bagasse, three different post-pretreatment process schemes were investigated. In the first scheme (Scheme 1), enzymatic hydrolysis was conducted on the whole pretreated slurry, without treatments such as washing or solid-liquid separation. In the second scheme (Scheme 2), the pretreated slurry was first pressure filtered to yield a solid and liquid phase. Following filtration, the separated liquid phase was remixed with the solid wet cake to generate slurry, which was then subsequently used for enzymatic hydrolysis. In the third scheme (Scheme 3), the pretreated slurry was washed with more water and filtered to obtain a solid and liquid phase, in which only the former was subjected to enzymatic hydrolysis. A 10 % higher enzymatic conversion was obtained in Scheme 2 than Scheme 1, while Scheme 3 resulted in only a 5-7 % increase due to additional washing unit operation and solid-liquid separation. Dynamic light scattering experiments conducted on post-pretreated bagasse indicate decrease of particle size due to solid-liquid separation involving pressure filtration provided increased the yield of C6 sugars. It is anticipated that different process modification methods used in this study before the enzymatic hydrolysis step can make the overall cellulosic ethanol process effective and possibly cost effective.
Praj Matrix R&D Center, Urawade, Pune, Maharashtra, India.|Department of Technology, Savitribai Phule Pune University, Ganeshkhind, Pune, Maharashtra, India.
Siddhartha
S
Pal
Praj Matrix R&D Center, Urawade, Pune, Maharashtra, India.
Shereena
S
Joy
Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Pune, Maharashtra, India.
Kalpana D
KD
Trimukhe
Praj Matrix R&D Center, Urawade, Pune, Maharashtra, India.|Department of Technology, Savitribai Phule Pune University, Ganeshkhind, Pune, Maharashtra, India.
Pramod S
PS
Kumbhar
Department of Technology, Savitribai Phule Pune University, Ganeshkhind, Pune, Maharashtra, India.|Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Pune, Maharashtra, India.|Central University of Haryana, Post-Pali District, Mahendergarh, Haryana, 123029, India.
Anjani J
AJ
Varma
Praj Matrix R&D Center, Urawade, Pune, Maharashtra, India. sasisankerpadmanabhan@praj.net.
Sasisanker
S
Padmanabhan
Dilute acid treatment; High-solid enzymatic hydrolysis; Pilot-scale pretreatment; Pressure filtration; Solid–liquid separation